BP17 - Center controller and VSD for AC

Address: HOA XA INDUSTRIAL PARK, NAM DINH PROVINCE, VIETNAM
Project Summary: A textile and dyeing enterprise in Nam Dinh Province has implemented a project of installing a variable speed drive (VSD) and central control system for air compressors. The goal of the project is to reduce energy costs and greenhouse gas emissions.
Year of implementation: 2019

Status before implementation

Compressor units were installed at the workshops 9 and 10. Sometimes, some compressors also simultaneously run at both load and no-load modes which cause a waste of electricity because, the compressor does not produce compressed air but consumes a lot of electricity during such off-load time.

Load graph of air compressors

A VSD for 01 compressor would be installed, combined with the central control system, which can help reduce the off load time of air compressors at the workshop 9 and 10. The average total capacity of the compressors was 134 kW.

Result

The factory completed the installation of the central control system and piloted VSD installation for air compressors at the workshop 9 & 10 on October 10, 2019.

Central control system & VSD

After project implementation, the average power is 77 kW.  Electricity saving rate equivalents to 42.5%.

Status before implementation

Compressor units were installed at the workshops 9 and 10. Sometimes, some compressors also simultaneously run at both load and no-load modes which cause a waste of electricity because, the compressor does not produce compressed air but consumes a lot of electricity during such off-load time.

Load graph of air compressors

A VSD for 01 compressor would be installed, combined with the central control system, which can help reduce the off load time of air compressors at the workshop 9 and 10. The average total capacity of the compressors was 134 kW.

Result

The factory completed the installation of the central control system and piloted VSD installation for air compressors at the workshop 9 & 10 on October 10, 2019.

Central control system & VSD

After project implementation, the average power is 77 kW.  Electricity saving rate equivalents to 42.5%.

Result of the project:
Total investment costs: VND 372 million
Power saving: 153,387 kWh/ year
Cost savings: VND 254 million/ Year
Payback time: 1.5 years